The cutting efficiency is affected by two major factors, one is the current carrying capacity of the wire (current), the other is that the corrosion in the slit can not be removed in time, and its conductive action consumes the pulse energy. In view of the two main reasons affecting the processing efficiency of stepper wire cutting machine factory, the corresponding efforts should be made in the following aspects to improve the processing speed:

1. Increase the energy of a single pulse, that is, the pulse amplitude and peak current, in order not to make the current load of the wire too large, the pulse interval should be increased accordingly, so that the average current will not increase too much.

2. Maintain the dielectric coefficient and insulation strength of the working liquid, maintain a high spark explosive force and cleaning capacity, so that the short-circuit effect of the corrosion on the pulse is reduced to the minimum.

3. Improve the mechanical accuracy of the wire guide system, because the narrow seam always goes faster than the wide seam, and the straight seam always goes faster than the broken seam.

4. Appropriately increase the speed of the silk, so that the water brought into the gap is accelerated, the water amount is increased, and the corrosion is more effectively discharged.

5. Increase the envelope of water on the silk outside the gap, that is, let the water speed up under the drive of the silk, and the cleaning effect of the water speed on the gap is strong.

6. Improve frequency conversion tracking sensitivity and increase pulse utilization.

7. Reduce the reversing time of the wire motor, start faster, and increase the effective processing time.

After the above efforts, it is possible to improve the cutting efficiency to 100~120mm2/ min, it is practical, and the index is raised higher, at the expense of reliability and continuous processing time.

stepper wire cutting machine factory https://www.talentcnc.com/Medium-speed-STEPPER-wire-cutting-machine