At this point in time, the application of precision and ultra-precision technology in our country is no longer restricted to a small number of industries like the national defense and aerospace; rather, it has spread to a wide variety of fields within the national economy, and the scale of its application has also significantly increased. The technology that China uses for precision and ultra-precision processing is currently becoming more advanced on a regular basis. The more professional Xiangyun factory in processing, despite the fact that it is an Internet platform, has a physical factory offline, and the equipment is imported. In addition, there is a management system that is especially designed for small and medium-sized zinc die casting manufacturer batch orders, with a primary emphasis on small and medium-sized batches of mechanical parts processing.
1. Accuracy and care
The accuracy of precision EDM has undergone widespread development, and as a result, the requirements for size processing can now zinc die castings reach 2–3 m, and the R value of the corner of the bottom surface can now be less than 0.3 m.
The requirements of contemporary precision machining provide the best machining mode for CNC EDM technology. Specifically, it is required to significantly improve the efficiency of rough and finish machining under the premise of ensuring that machining accuracy is maintained.In order to accomplish this, the machine tool's automatic programming function will need to be upgraded, and the fixtures and devices used for positioning electrodes and workpieces will need to be configured.
3. Automation
When it comes to the process of putting automation technology into practice in the future, a greater emphasis will be placed on the function that people play within the automation system.The CNC EDM machine tool's automation performance has been maximized thanks to the various functions that it possesses, including automatic measurement and alignment, automatic positioning, continuous processing of multiple workpieces, and others.The fact that the automatic operation process does not require any form of manual intervention contributes to an increase in both the accuracy and the efficiency of the processing.The entire EDM process can be continued day by day and automatically so long as the electrodes are loaded into the tool library before processing and the processing program is compiled. This ensures that the process can be carried out without human intervention.Artificial intelligence is incorporated into every stage of production through the use of a manufacturing technology known as intelligent intelligent manufacturing technology (IMT).
It does this by emulating the intelligent activities that human experts engage in, and as a result, it either replaces or extends some of the mental work involved in the manufacturing process.The system is capable of automatically adjusting its parameters in response to either external interference or internal incentives, allowing it to self-organize and reach its optimal state.Fuzzy control technology and expert system intelligent control technology are both integrated into the modern CNC EDM machine.
The expert system uses a man-machine dialogue mode, and, in accordance with the processing conditions and requirements, it is able to automatically create the processing program after the user inputs the set value in a reasonable manner. Additionally, the expert system chooses the processing condition combination that is optimal for processing. Automated on-line monitoring and modification of the processing procedure in order to achieve maximum control over the precision processing procedure. The utilization of intelligent technology in the form of an expert system makes the operation of machine tools simpler and requires a lower level of technical expertise from the operators.
5. The rise of the digital age
The amount of information that is put into the production process is now the primary factor that decides how much the finished product will cost.The gathering, input, processing, and final processing of the many different information resources used in the manufacturing process is the heart and soul of the manufacturing process.
Integration's purpose is to bring together a number of separate unit systems, each of which formerly functioned on its own, to form a new system that is capable of operating in harmony and possesses more robust functions.The functional integration of manufacturing businesses is the goal of integration, so that goal should be the focus of integration.At the same time, it places an emphasis on the blending of different people together.It is expected that integrated production will become the most common form of production in the 21st century.
zinc die casting products 7. The adaptability of the operator to ensure the processing tasks and complete the quantity and time requirements is referred to as the flexibility of personnel, and the flexibility of the system scheme refers to the degree of freedom that can be exercised when processing the various parts of the system.